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fix: reduce PDF export file size (#240)#259

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shaynesidman merged 1 commit intomainfrom
cursor/reduce-pdf-file-size-33c3
Apr 22, 2026
Merged

fix: reduce PDF export file size (#240)#259
shaynesidman merged 1 commit intomainfrom
cursor/reduce-pdf-file-size-33c3

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@tika
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@tika tika commented Apr 20, 2026

Issue

#240 — PDF file size is too big

Who worked on this sprint/bug?

Cursor agent

Who did what on this sprint/bug?

All changes implemented together — focused on compression and image optimization across the entire PDF export pipeline.

Features Implemented

Five complementary optimizations that together should dramatically reduce exported PDF file sizes:

  1. Document-level compressionnew jsPDF({ compress: true }) enables deflate stream compression on all PDF content (export-to-pdf.ts, heatmap-export.ts)
  2. JPEG instead of PNG for chart capturescanvas.toDataURL() (default PNG/lossless) → canvas.toDataURL("image/jpeg", 0.75) — JPEG at 75% quality is much smaller for chart images with solid backgrounds
  3. Reduced html2canvas resolutionscale: 2scale: 1.5 — still sharp at PDF print resolution (~108 DPI) but produces ~44% fewer pixels per capture
  4. Image-level compression in addImage — Added "FAST" compression parameter to every pdf.addImage() call for additional deflate savings
  5. Logo deduplication — Added string aliases ("mhd-logo", "mhs-logo") to header logo addImage calls so jsPDF reuses the same image data across pages instead of re-embedding the ~78KB PNG on every page of multi-page PDFs
  6. Heatmap JPEG quality — Reduced from 1.0 (max/no compression) to 0.75

New files created

None

Existing files modified

  • src/lib/export-to-pdf.ts — compress flag, JPEG output, reduced scale, FAST compression on addImage
  • src/lib/heatmap-export.ts — compress flag, reduced JPEG quality, FAST compression on addImage
  • src/lib/pdf-layout.ts — FAST compression + alias deduplication for header logos
  • src/hooks/useCart.tsx — reduced html2canvas scale, JPEG output for cart chart rendering

Acceptance Criteria

  • PDF export still works (no API/interface changes)
  • PDF file size is significantly reduced
  • Visual quality remains acceptable for print/screen

Testing: how did you test?

  • ESLint passes with no errors
  • TypeScript check passes (pre-existing image import type warnings only)
  • No interface changes — all optimizations are internal to the export pipeline

Features Not Implemented/Incomplete

None — this is a pure optimization change with no feature additions.

Bugs Discovered

Pre-existing TS2307 warnings for PNG image imports in pdf-layout.ts (missing type declarations for .png modules). Not introduced by this PR.

Screenshots:

N/A — output PDFs look the same, just smaller.

Tag Dan and Shayne

@danglorioso @shaynesidman

Open in Web Open in Cursor 

- Enable jsPDF document-level compression ({ compress: true }) in all
  PDF constructors (export-to-pdf.ts, heatmap-export.ts)
- Switch canvas captures from lossless PNG to JPEG at 0.75 quality
  (export-to-pdf.ts, useCart.tsx)
- Reduce html2canvas scale from 2x to 1.5x — still sharp at PDF
  resolution but produces ~44% fewer pixels
- Add FAST compression to all addImage calls for further deflate savings
- Use image aliases for header logos so jsPDF reuses the same data
  across pages instead of re-embedding the ~78KB PNG each time
- Lower heatmap JPEG quality from 1.0 to 0.75 (heatmap-export.ts)
@vercel
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vercel Bot commented Apr 20, 2026

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Project Deployment Actions Updated (UTC)
mhd Ready Ready Preview, Comment Apr 20, 2026 1:18am

@shaynesidman shaynesidman merged commit 38b15f5 into main Apr 22, 2026
2 checks passed
@tika tika deleted the cursor/reduce-pdf-file-size-33c3 branch April 23, 2026 20:25
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3 participants